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Technical & Reference Section => Tech and Restoration => Topic started by: oldschoolace on March 24, 2015, 09:42 PM

Title: Time to start the Marlboro woody build
Post by: oldschoolace on March 24, 2015, 09:42 PM
Im sure some of you will remember me looking for an early lugged Marlboro frame a while back.
Back in October i got a call out of the blue and my long search was over, the frame landed and plans were drawn up.

House moves, Christmas, work schedules and a certain franch race frame with a stuck seatpost all conspired to halt the project but a length of 1 1/8th inch diameter steel rod turned up today and was the catalyst to get the ball rolling.

The poor frame had obviously had a hard life and some agricultural type had been running around on it without any bottom cup and bearings :shocked:

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0639_zps80206b1c.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0639_zps80206b1c.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0638_zps587a969f.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0638_zps587a969f.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0644_zps34f7fc75.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0644_zps34f7fc75.jpg.html)


With a nod of advice from Phil and a new toy in the shape of a planishing hammer, i spent this afternoon coaxing the flaired tube back straight using my heavy lump of 1 1/8 inch rod as a former.

This is set to be quite a lengthy build and as the title suggests it may contain some carpentry porn  :D

Plenty more pics coming soon
Title: Re: Time to start the Marlboro woody build
Post by: griff on March 24, 2015, 09:58 PM
Oh yes

And you've already built the pedals  :daumenhoch:

I thought of you when I saw these a little while back
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Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 24, 2015, 10:02 PM
Im shying away from wooden rims Griff but i did build a steam box today too. The chainstays and bars especially are going to be an interestingly steep learning curve. Ive only done a little steam bending years ago
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on March 24, 2015, 10:07 PM
damn . i ve seen abused bikes from the 1930 s in better shape .  :D

the works the fun bit though right .  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 24, 2015, 10:17 PM
It took a fair while to coax it back but was strangely satisfying  :D

Opinions on my inlay option 1 or 2?

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0765_zpszufhjsri.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0765_zpszufhjsri.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0764_zpsx1dthr0u.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0764_zpsx1dthr0u.jpg.html)

Im more inclined to option 2 myself  :)
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on March 24, 2015, 10:25 PM
2 looks more natural /organic.
Title: Re: Time to start the Marlboro woody build
Post by: griff on March 25, 2015, 12:06 AM
Im shying away from wooden rims Griff but i did build a steam box today too. The chainstays and bars especially are going to be an interestingly steep learning curve. Ive only done a little steam bending years ago

Wooden rims though...  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: Devilock on March 25, 2015, 08:14 AM
Is this a Time Team special?
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 25, 2015, 07:10 PM
Hoping to get a frame jig built tomorrow so I can get cutting  >:D
Title: Re: Time to start the Marlboro woody build
Post by: Gary72 on March 25, 2015, 08:00 PM
Option 1 :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 27, 2015, 07:25 PM
Frame jig is all but finished. It wont win any beauty pageants but its rigid and has plenty of adaptability with sliding mounts in the base  :)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1319_zps3fqtciyz.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1319_zps3fqtciyz.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1320_zpsu4gbkls3.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1320_zpsu4gbkls3.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1321_zpsf3q4crrx.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1321_zpsf3q4crrx.jpg.html)


I improvised some centering cones out of these firm rubber door stops from clas ohlson


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1318_zpswjtw0or2.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1318_zpswjtw0or2.jpg.html)


Hacksaw or angle grinder?..... hmmmm  :chin:
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on March 27, 2015, 07:43 PM
you chopping the frame up ?
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 27, 2015, 07:52 PM
 ;)
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on March 27, 2015, 10:24 PM
as long as its not some fixie bizniss.  :D
Title: Re: Time to start the Marlboro woody build
Post by: chubby on March 27, 2015, 11:22 PM
Thought you were busy in work  :chin:  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: deeman on March 28, 2015, 02:52 PM
I can see where this is going! love the concept Clint!  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 28, 2015, 04:38 PM
No going back now  >:D

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1323_zpsgcx9qnt4.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1323_zpsgcx9qnt4.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: griff on March 28, 2015, 04:46 PM
Can't wait to see how this turns out

Going with option 2?
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 28, 2015, 04:49 PM
2 is looking the more likely, might wait and see which looks better against the copper  ;)
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 28, 2015, 09:47 PM
Going to take a bit of time cleaning up the lugs. They all have a seam weld which looks like a friday afternoon job


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1325_zpsyjwsli1i.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1325_zpsyjwsli1i.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: Jaymz on March 28, 2015, 11:01 PM
I'm moist with anticipation
Title: Re: Time to start the Marlboro woody build
Post by: BMX1973 on March 29, 2015, 11:40 AM
me too  :)

2 looks more natural /organic.
Title: Re: Time to start the Marlboro woody build
Post by: MartyC on March 30, 2015, 12:18 PM
Interesting thread, going to have to watch this one me thinks  :popcorn:
Title: Re: Time to start the Marlboro woody build
Post by: insectbones on March 30, 2015, 04:04 PM
Haven't got a clue what you're up too  :-\

Gonna keep an eye on this though, looks interesting  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 30, 2015, 08:04 PM
Got nowhere fast today  >:(
Turns out a lunch hour of filing gleans little in the way of results.
Tempted to alter the shape of the drops too or maybe drill a hole or two  :chin:
Title: Re: Time to start the Marlboro woody build
Post by: fischflo on March 30, 2015, 08:32 PM
typical Clintism... lets see whats he up to again....:laugh:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on March 31, 2015, 06:18 PM
3 hours of planishing and needle file work and it still looks shite.  :LolLolLolLol:
At least the bubble gum seam welds are gone now. Hopefully the other lugs won't put up as much of a struggle


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1333_zpsx0nd8lvn.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1333_zpsx0nd8lvn.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: john4130 on April 01, 2015, 05:54 AM
were the main tubes brazed in? looks like i can see a bit of brass. couldnt you try heating them to see if they come out or is that the size your working too.
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 01, 2015, 07:53 AM
They are brazed and my first thought was to try and remove them. After a chat with Phil I decided against it as the heat needed to release the joints is alot great than it is to braze. The extra steel should add a bit more strength too
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 01, 2015, 06:42 PM
They are brazed and my first thought was to try and remove them. After a chat with Phil I decided against it as the heat needed to release the joints is alot great than it is to braze. The extra steel should add a bit more strength too

To your snooker cue's ???
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 02, 2015, 04:06 PM
After measuring every conceivable angle, length and diameter i went in big time with the angle grinder. Those with a nervous disposition or children present look away now
 :LolLolLolLol:



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1350_zpsujtydxjs.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1350_zpsujtydxjs.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: griff on April 02, 2015, 04:43 PM
 :2gunsfiring_v1: >:D :daumenhoch:
More pics please!
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 02, 2015, 05:05 PM
Gonna need a fair few nails to hang that back up now chum  :teef
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 02, 2015, 05:12 PM
Nitromors.....  ::)
How can it not be against the law to sell something that doesnt do what it claims to do  :2gunsfiring_v1:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 02, 2015, 06:13 PM
Nitromors.....  ::)
How can it not be against the law to sell something that doesnt do what it claims to do  :2gunsfiring_v1:

Chuck some methelyne chloride in it  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 04, 2015, 05:55 PM
So it turns out paint stripper does work.... you just have to leave it overnight then resaturate it with another coat  ::)

Anyway time to do something about those bubble gum welds and weld spatter. These things really were thrown together  ;D


Before

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1359_zpsedqjbgbq.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1359_zpsedqjbgbq.jpg.html)


After..... ALOT of grinding


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1357_zpsvhbvo9lz.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1357_zpsvhbvo9lz.jpg.html)



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1355_zpsdnrqqn5f.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1355_zpsdnrqqn5f.jpg.html)


Almost ready for some wet or dry and a bit of polishing  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 04, 2015, 10:03 PM
Thought about reshaping the drops or drilling them but I don't want it to end up looking too fixie ish so the original drops are staying  :)
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 10, 2015, 03:08 PM
Sorry i dont have any more pics. Sanding shitty old, low end, wanky welded drops is a complete arse  >:(
Title: Re: Time to start the Marlboro woody build
Post by: MartyC on April 13, 2015, 02:43 PM
Sorry i dont have any more pics. Sanding shitty old, low end, wanky welded drops is a complete arse  >:(

That's what a dremel is for  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 14, 2015, 04:36 PM
Got bored grinding away with my dremel  ;) on the drops so went back to the head tube today. Another lunch hour gone she is almost there and well pleased with the results given how badly flaired the fork end was  :daumenhoch:



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0638_zps587a969f.jpg)

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1366_zpsb79gl35l.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1366_zpsb79gl35l.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: Jaymz on April 14, 2015, 07:17 PM
Top clean up job
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 14, 2015, 10:40 PM
Tomorrows job is to build the GT Pro bars jig for steam bending  :)
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 14, 2015, 11:06 PM
did you just grind off the excess clint ?
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 14, 2015, 11:17 PM
No. It all got knocked back round a solid steel rod the same diameter as the inside of the head tube. I bought a planishing hammer to do it properely.
Took a while, but coaxed it back a treat  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 14, 2015, 11:20 PM
nice . oh . was it all out of wack inside the headtube ?
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 14, 2015, 11:22 PM
Some mighty fine fettling there chum  :shocked:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 14, 2015, 11:23 PM
nice . oh . was it all out of wack inside the headtube ?

Yeah, because someone had been running round on it with no bearings the leading 5-6mm funneled out like the end of a trumpet
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 14, 2015, 11:25 PM
bereft of brains  ::) . did nt they know you been looking for a fully lugged zapper for 3 yrs ??
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 14, 2015, 11:27 PM
you cold set it all >?
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 14, 2015, 11:33 PM
Yep. Luckily the edge hadnt flaired to the point of forming a crack
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 14, 2015, 11:39 PM
RESULT
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 16, 2015, 10:07 PM
Got quite a bit done today. Started off scribing the profile of the bars on some card as a template and cut some scrap ply to the shape. Just need to cut two wedges tomorrow to set the back sweep to the right angle in the jig.



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1367_zps9tfwkae3.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1367_zps9tfwkae3.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1373_zps4k8ysomz.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1373_zps4k8ysomz.jpg.html)


Got the steam box finished too. Fitted the internal racking for the ash timber and a valve to connect the wallpaper steamer to  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1369_zpsqcwfvuio.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1369_zpsqcwfvuio.jpg.html)



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1371_zps5iujanqp.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1371_zps5iujanqp.jpg.html)


Big day tomorrow, first attempt at the bars awaits  :D
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 16, 2015, 10:16 PM
 :popcorn:  :popcorn:
You not gonna use them big gulp bars then Clint  :teef:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 16, 2015, 10:20 PM
Nope, going on a new school build out of odd parts i have knocking around for my nephew  :)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 16, 2015, 10:22 PM
Nope, going on a new school build out of odd parts i have knocking around for my nephew  :)

 :(
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 16, 2015, 10:30 PM
Still available on the bay  ;)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 16, 2015, 10:34 PM
Still available on the bay  ;)

Nowt to put em on  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 16, 2015, 10:42 PM
im gonna pretend i know what thats all about . looking good yeah  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 16, 2015, 10:44 PM
How long they gonna take to form then sausage ???
Title: Re: Time to start the Marlboro woody build
Post by: bobbbbsy on April 16, 2015, 10:46 PM
(http://www.radbmx.co.uk/archive/albums/oo34/robby187/tumblr_mb6lxwQevR1r4jkbso1_500_zps9sapeqkf.png) (http://s359.photobucket.com/user/robby187/media/tumblr_mb6lxwQevR1r4jkbso1_500_zps9sapeqkf.png.html)
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 17, 2015, 05:43 PM
The big steam event was a bit of a non starter. Fooking posh extension lead kept tripping out so will try again tomorrow with something a little older  ;)

Gave me time to tweek the jig though with a few additional formers and turn buttons


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1375_zpsqv0napqm.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1375_zpsqv0napqm.jpg.html)


Rich, the theory is that most timbers take around an hour per inch thickness in the steamer then you get around a minute to do your thing before it starts to stiffen up again 
ooohh errr missus  ;D

Title: Re: Time to start the Marlboro woody build
Post by: Bigfrawg on April 17, 2015, 06:29 PM
Whilst I appreciate that you have other things to do in your life like work and stuff , can you fookin crack on with this ?
I love a thread like this but have no patience and can't wait to see this done . Stop drip feeding us you bloody tease . Maybe if you stopped designing and making rad bike parts you could have this done in no time lol .
Again , great work mate
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 17, 2015, 06:47 PM
 :LolLolLolLol: sorry bud this ain't going to be a quick turnaround. If it's done before MK I will be well happy.  ;)
Title: Re: Time to start the Marlboro woody build
Post by: Bigfrawg on April 17, 2015, 06:50 PM
Here's hoping it will be done in time mate , would love to have good look at it up close .
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 18, 2015, 04:16 PM
Looks a ballache does that Clint  :chin:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 18, 2015, 05:17 PM
Tell me about it. Todays efforts resulted in some intersting looking kindling  :LolLolLolLol:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1376_zpszfhvdpcp.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1376_zpszfhvdpcp.jpg.html)


I suspect a combination of a tight radius and the ash being kiln dried rather than green (undried) has stumped me today.
I have 2 dowels left and may soak them for a few days to see if it helps. I suspect it wont  >:(

Thinking cap need a dusting off, would really like timber bars if possible  :)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 18, 2015, 05:42 PM
Knock some oak ones up  :teef:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 18, 2015, 06:20 PM
Looking like laminated thin strips is the way forward  :(
fookin hate laminating stuff
Title: Re: Time to start the Marlboro woody build
Post by: MartyC on April 19, 2015, 09:12 AM
Maybe time for some 4 piece bars i.e. Vector styled ones where you can mitre the joints, just a thought...
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 19, 2015, 10:48 AM
I did think that and they would be easy enough to do but I'm going for an early look and 4 piece bars don't really convey that. Might make a set anyway  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: Bigfrawg on April 19, 2015, 02:38 PM
I'm sure you can do it mate , like you said maybe a good soak will do the trick or maybe some green wood . Keep it up dude , I'm looking forward to your next instalment  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: rodriguez on April 19, 2015, 03:08 PM
It will work with green ash I've done it but still takes a good bit of effort, I was trying to make an old fashioned catapult   :-[

IMHO as I'm not a carpenter I'd sack it off and go for laminate, would this also not have the advantage of being less susceptible to expansion and shrinkage, I've read that's a possible problem with the bamboo bikes.
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 19, 2015, 07:01 PM
I did think that and they would be easy enough to do but I'm going for an early look and 4 piece bars don't really convey that. Might make a set anyway  :daumenhoch:

Freestyle ones ???
Title: Re: Time to start the Marlboro woody build
Post by: dp and chopper dude on April 21, 2015, 09:19 AM
If you're going to soak the wood prior to steaming. Would adding a wetting agent to the water help the water penetrate further into the wood and give you a bit more flexability?   
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 21, 2015, 05:09 PM
Im not sure soaking does a great deal to be honest. The problem is that i bought all the dowels for the frame kiln dried which sets the lignin in the wood (the stuff that makes it flex) It cant really be unset by water thought water can soften the wood itself a little.

Made a jig for the slight S shape in the chainstays. Hopefully the curves are gentle enough to bend the dowels but i suspect i may need green Ash for that too  :(
Title: Re: Time to start the Marlboro woody build
Post by: chubby on April 21, 2015, 05:13 PM
Im not sure soaking does a great deal to be honest. The problem is that i bought all the dowels for the frame kiln dried which sets the lignin in the wood (the stuff that makes it flex) It cant really be unset by water thought water can soften the wood itself a little.

Made a jig for the slight S shape in the chainstays. Hopefully the curves are gentle enough to bend the dowels but i suspect i may need green Ash for that too  :(
Get some metal tubes, belive they work quite well on bicycles  :whistle:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on April 21, 2015, 05:15 PM
 :P
Title: Re: Time to start the Marlboro woody build
Post by: MartyC on April 24, 2015, 02:32 PM
I did think that and they would be easy enough to do but I'm going for an early look and 4 piece bars don't really convey that. Might make a set anyway  :daumenhoch:

How early? VC8s were around in 82/83.   ELF blast bars were much later but have no bends but would look out of place.
Title: Re: Time to start the Marlboro woody build
Post by: Gary72 on May 19, 2015, 11:22 PM
Inspiration
https://woodenbikedotcom.wordpress.com
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on July 17, 2015, 07:12 PM
This project has been taunting me in the corner of the workshop for too long now. This afternoon I decided it was about time I did some more. 2 hours of polishing, sanding and repolishing and I finally got one side of one dropout to the finish needed to be plated  :)

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1957_zpsutgl2eun.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1957_zpsutgl2eun.jpg.html)



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_1955_zpsocekdiqk.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_1955_zpsocekdiqk.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on July 17, 2015, 07:36 PM
Is that the ratty old shite drop Clint ??

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Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on July 17, 2015, 09:05 PM
Yep a Marlboro drop never looked so good  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: Gnarlyscoots on July 17, 2015, 09:22 PM
Will this be ready for MK ar Clint  ???
Title: Re: Time to start the Marlboro woody build
Post by: chubby on July 17, 2015, 09:53 PM
Yep a Marlboro drop never looked so good  :LolLolLolLol:

Just used sand paper ???
Looks fookin great pal
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on July 17, 2015, 10:09 PM
Will this be ready for MK ar Clint  ???

Sadly no Terry, I will be lucky if I get the Vitus built in time for MK let alone this.
Next year though  :daumenhoch:

Dremel and wet or dry Rich :)
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on August 26, 2015, 04:38 PM
Well, my spot of fettling for the lake ride trophy (and a fire at the big workshop) has got me back on the job. Got the fine mahogany inlay banding done today, well pleased.

Tasty top tube action  :)



(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2062_zpsmfwbhu4w.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2062_zpsmfwbhu4w.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on August 26, 2015, 05:03 PM
Nice spot of varnish & jobs a good un
Title: Re: Time to start the Marlboro woody build
Post by: dancetothedrummersbeat on August 26, 2015, 08:12 PM
How did i miss this thread?! Absolutely top work there Clint! Can't wait to see the end result  :4_17_5:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 02, 2015, 07:20 PM
Looks like my green wood troubles for the steam bending might be over. Amazingly found a guy coppicing timber in Manchester today. Looks like the bars may be from wood felled right next to city's ground  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 02, 2015, 07:53 PM
Forgot it's world  famous for woodland is Manchester  :chin:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 02, 2015, 07:59 PM
Centre of the universe bud, bound to have some decent woodland  ;)
Title: Re: Time to start the Marlboro woody build
Post by: CustardLips on September 02, 2015, 09:08 PM
Forgot it's world  famous for woodland is Manchester  :chin:

Course we've got trees... Northern Monkeys have gotta live somewhere.  :knuppel2:

(http://i1164.photobucket.com/albums/q565/CustardLips/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg) (http://s1164.photobucket.com/user/CustardLips/media/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg.html)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 02, 2015, 09:29 PM
Forgot it's world  famous for woodland is Manchester  :chin:

Course we've got trees... Northern Monkeys have gotta live somewhere.  :knuppel2:

(http://i1164.photobucket.com/albums/q565/CustardLips/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg) (http://s1164.photobucket.com/user/CustardLips/media/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg.html)

Bound to be some decent bar shaped branches in that lot, have a healthy smell of piss to no doubt  :teef:
Title: Re: Time to start the Marlboro woody build
Post by: CustardLips on September 02, 2015, 09:49 PM
Forgot it's world  famous for woodland is Manchester  :chin:

Course we've got trees... Northern Monkeys have gotta live somewhere.  :knuppel2:

(http://i1164.photobucket.com/albums/q565/CustardLips/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg) (http://s1164.photobucket.com/user/CustardLips/media/Mobile%20Uploads/102441138_Architect_281793c_zps89a6027b.jpg.html)

Bound to be some decent bar shaped branches in that lot, have a healthy smell of piss to no doubt  :teef:
Oh aye there'll be plenty of bendy branches in there after a lifetime of catching cookers, couches, fridges and tele's.   :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 02, 2015, 09:53 PM
 :LolLolLolLol:  that pic is just missing a worn compe 3 hanging from a lamp post
Title: Re: Time to start the Marlboro woody build
Post by: CustardLips on September 02, 2015, 10:01 PM
:LolLolLolLol:  that pic is just missing a worn compe 3 hanging from a lamp post
;D  Yeah and some poor fookers Adidas hanging from a telegraph wire.  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 02, 2015, 10:20 PM
Ah happy memories of an urban childhood. Dirty mags in the bushes, a game of kerby and jamming the phone box coin return hopper to collect a bit of pop money  :smitten:
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on February 02, 2016, 05:02 PM
Well its been a while, far too long in fact but i finally got back to doing a bit today. Thought it was time to do a test fitting for the tenoned socket fittings for each tube.
Because i had to cut the original tube out and file them flush with the lugs, (they were braised in), it meant i couldnt just insert the ash dowels stright into each lug socket. Each dowel end with have to have a custom tenon cut to match each lug socket  :'(

Happy with how its going so far  :daumenhoch:

[attachment=1]


Title: Re: Time to start the Marlboro woody build
Post by: chubby on February 02, 2016, 05:05 PM
What's gonna keep it in there ???
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on February 02, 2016, 05:08 PM
Its pretty tight bud but will be smearing the lug sockets with an industrial strength epoxy  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: griff on February 02, 2016, 05:12 PM
Its pretty tight bud but will be smearing the lug sockets with an industrial strength epoxy  :daumenhoch:

ooo Clint, I love it when you talk dirty  :bondage:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on February 02, 2016, 05:12 PM
Its pretty tight bud but will be smearing the lug sockets with an industrial strength epoxy  :daumenhoch:
Not pva then ;)

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Title: Re: Time to start the Marlboro woody build
Post by: Jaymz on February 02, 2016, 05:49 PM
Just awesome.
Title: Re: Time to start the Marlboro woody build
Post by: deeman on February 02, 2016, 06:09 PM
That joint looks great Clint....keep it coming! I had almost forgotten about this..... :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: griff on September 12, 2016, 10:35 AM
Clinton - is this project dead, or just 'resting'?
Title: Re: Time to start the Marlboro woody build
Post by: factory pilot on September 12, 2016, 12:49 PM
Haven't got a clue what you're up too  :-\

Gonna keep an eye on this though, looks interesting  :daumenhoch:

What he says ^^^  :D
Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 12, 2016, 01:01 PM
Certainly not dead, just work keeps getting in the way  >:(
Will be ready for MK 17 ;)
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 12, 2016, 08:49 PM


Certainly not dead, just work keeps getting in the way  >:(
Will be ready for MK 17 ;)

3017 ??

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Title: Re: Time to start the Marlboro woody build
Post by: oldschoolace on September 12, 2016, 09:22 PM
 :LolLolLolLol:
 
guess I had better crack on.... And leave your stem on a dusty shelf
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 12, 2016, 09:23 PM
LolLolLol:
 
guess I had better crack on.... And leave your stem on a dusty shelf
😯😯😯😯😯😯

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Title: Re: Time to start the Marlboro woody build
Post by: CustardLips on September 12, 2016, 10:07 PM
LolLolLol:
 
guess I had better crack on.... And leave your stem on a dusty shelf
😯😯😯😯😯😯

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Talked yourself into that Rich.  :LolLolLolLol:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 12, 2016, 10:09 PM
LolLolLol:
 
guess I had better crack on.... And leave your stem on a dusty shelf
😯😯😯😯😯😯

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Talked yourself into that Rich.  LolLolLol:
I know Nick 😖😖😖

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Title: Re: Time to start the Marlboro woody build
Post by: deeman on September 12, 2016, 10:55 PM
Keep it up Clint....This is going to shape up great!  :daumenhoch:
Title: Re: Time to start the Marlboro woody build
Post by: chubby on September 12, 2016, 10:59 PM
Keep it up Clint....This is going to shape up great!  :daumenhoch:
Don't distract him from my stem Damo 😁😁

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Title: Re: Time to start the Marlboro woody build
Post by: deeman on September 12, 2016, 11:11 PM
Keep it up Clint....This is going to shape up great!  :daumenhoch:
Don't distract him from my stem Damo 😁😁

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Oops...sorry mate! :yahoo_silent:
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