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Technical & Reference Section => Tech and Restoration => Topic started by: Macmania on March 11, 2013, 01:13 PM

Title: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 11, 2013, 01:13 PM
Well it's taken me four years of searching but last year I finally scored my Holy Grail - 1983 MT Racing Aeropro. I know of only one other that's located in Oz.

I did a deal on the bike in May 2012 (with the original owner  :shocked: ) and imported the bike complete from Ireland. There was one major issue though...............the forks had been broken bitd and had gone missing  :'(
This left me with a dilema  :-\ do I search for a matching pair (impossible), stick some generic Akisu forks on or do I go down the bespoke route ?

After much deliberation I decided to contact Phil (Sawzall) and asked if he could work his magic if I found a suitable pair of donor forks and furnish him with all of the correct measurements etc. To my surprise Phil said "no problem"  :shocked:

I finally managed to source a suitable pair of bladed forks from the US and then set them up on a frame complete with rim and tyre so that I could gauge the correct measurements. They were then stripped of their chrome before being sent to Phil.
After a couple of months and a fair few pm's the forks arrived back and were then sent with the handlebars and crank down to Hockley for a re-chrome.

Here's the story in pictures  :D

How the bike looked just before it was shipped -

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/photo-11_zpsec4d10a3.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/photo-13_zps8662429e.jpg)

Here' a few pics of the bladed Akisu donor forks -

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/DonorForks_zps0999f3ab.jpg)

These are the pics that Phil worked from -

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Forkdropouts1.jpg)

Pics of Phil's awesome work  :4_17_5:

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/IMG_2879_zps255aaf78.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/IMG_2881_zps0fc4da21.jpg)

Couple of magazine ads from bitd -

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/April83Aeropro_zps1e3d5c40.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled-17_zps5e7496ba.jpg)

And one in action -

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Article1_zpsd043a2e3.jpg)

Now finally finished  :smitten: (sorry for the crappy indoor pics)  :(

Fully 4130 Chromoly Frame and Forks. 19.5" Top Tube.

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled0_zpse55d6b8c.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled-17_zpsa13d9b98.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled9_zps21b23666.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled3-11_zps3b83e94b.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled8-3_zps8a324580.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled6-3_zps8e0e00d1.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled4-6_zps179c5b02.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled7-3_zps7c06afaf.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled2-19_zps87ec7962.jpg)

(http://i1006.photobucket.com/albums/af181/MTracing/Aeropro/Untitled8-3_zps8a324580.jpg)

And here's one of the collection so far -

(http://i1006.photobucket.com/albums/af181/MTracing/Untitled10_zps31fd4f1c.jpg)

Massive thanks to Phil who has done an amazing job  :smitten:   :4_17_5:

Thanks to Joff for painting the Stem and Seat Clamp  :4_17_5:

Also, thanks to Del for the fork decals  :4_17_5:

Cheers
Nath  :)







Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: pickle on March 11, 2013, 01:17 PM
that's cracking!  awesome work on both your parts  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: crazycraig on March 11, 2013, 01:17 PM
Best build and restore I've seen in a long time . Contender for a winner of boty :4_17_5:


Well done to all involved
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: In2 bmx on March 11, 2013, 01:19 PM
Stunning  :4_17_5: great work as always Nath
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: diesel on March 11, 2013, 01:22 PM
WOW.... great stuff  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: brummie on March 11, 2013, 01:22 PM
Best build and restore I've seen in a long time . Contender for a winner of boty :4_17_5:


Well done to all involved

x2 thats ace nath
well done mate x
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: deeman on March 11, 2013, 01:23 PM
WOW!An amazing and rare beast.The forks are off the chain.Top work all involved.As said BOTM contender :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: stevesredvxr on March 11, 2013, 01:29 PM
Awesome Nath.

Bike of the month for sure this month....no point entering mine so will hold off fitting the chain till next month instead !!

Your best so far me thinks??

Steve

Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Julian347 on March 11, 2013, 01:40 PM
Excellent job all round  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Andy68 on March 11, 2013, 01:43 PM
Fook me, awesome job..... both of ya!!!    :shocked:    :4_17_5: 
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: glenboy on March 11, 2013, 01:54 PM
loving the forks on that and a great collection nath and brilliantly set out as well   :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Peter J on March 11, 2013, 02:03 PM
Boooooooooooooooooooooooooooooooooooooooooooom  :smitten:

Thats afooooooookinmazing  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 11, 2013, 02:09 PM
Awesome Nath.

Bike of the month for sure this month....no point entering mine so will hold off fitting the chain till next month instead !!

Your best so far me thinks??

Steve



 :LolLolLolLol:  Cheers Steve  :D  One thing is for sure, it's certainly required the most amount of thought and time.

Thanks for the comments guys  :daumenhoch:

Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Mattdub on March 11, 2013, 02:17 PM

Great work from both you & phil , really good detail  ;) :4_17_5: .

I see variations in the hub colour & that the powerdisc was mounted in front of the chainring , quite typical of bike companies bitd & that sometimes things that hit the shops were'nt always exactly as the ads or as tested  ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 11, 2013, 02:26 PM

Great work from both you & phil , really good detail  ;) :4_17_5: .

I see variations in the hub colour & that the powerdisc was mounted in front of the chainring , quite typical of bike companies bitd & that sometimes things that hit the shops were'nt always exactly as the ads or as tested  ;)

Well spotted  :daumenhoch:

This particular bike came with the powerdisc mounted behind the chainring and the black Kuen Teng alloy hubs are also original - basically the same as the bike being give some air by the BMX Plus Test Pilot  ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Badbaldie on March 11, 2013, 02:58 PM
awsum thread , great work guys  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: BENDYCAT ELEVENTEEN on March 11, 2013, 03:31 PM
Wow that is some great work there and great to see that the extra mile up hill has been taken here in the build !
Top job by you to get a rare bike and bring it back to life with some hard work and time   :4_17_5:
The man has done it again with the forks  :shocked: it's like the kid can do magic blindfolded   :shocked:
Great line up - some sunny day you will have to get that shot with them all in the sun just shinning away
Top work there  :4_17_5:

Cheers B  ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: sawzall on March 11, 2013, 05:52 PM
wow nath that looks stunning,as usual you have built another great bike

with fantastic finish and detail, your collection is a credit to you ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: midschooljon on March 11, 2013, 06:16 PM
Amazing build right there.  :smitten: You have a proper nice man cave as well!  :LolLolLolLol:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: martin46 on March 11, 2013, 06:33 PM
Fantastic resto job! Top skills  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: griff on March 11, 2013, 06:40 PM
Brilliant

Great work Nath & Phil  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Jaan on March 11, 2013, 06:54 PM
Great thread, always enjoy reading about something someone is into  :4_17_5:

Very nice build  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: GavinDavis on March 11, 2013, 06:57 PM
Absolutely gorgeous build! And the fork work from sawzall is a work of art!  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Gary72 on March 11, 2013, 07:08 PM
 :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch: :daumenhoch:
Both of you.
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: animal on March 11, 2013, 07:08 PM
Beautiful build fella  8)

Good skills Phil  ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: NORTY40 on March 11, 2013, 07:10 PM
Nath , you already know my thoughts on this , love it  :smitten:

Made up for you as i know how much and how long you have wanted this framset/bike  :daumenhoch:

I remember a few months ago when you were showing me the plans for the forks and the preview pics Phil had sent you , i was amazed by Phils attention to detail and the workmanship he had shown .  Phil ... your a RAD legend  :4_17_5:

Top work lads .... defo a BOTM contender this Nath  8)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 11, 2013, 07:19 PM
wow nath that looks stunning,as usual you have built another great bike

with fantastic finish and detail, your collection is a credit to you ;)

Wouldn't have been possible without your input Phil - thank you  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Retrodan72 on March 11, 2013, 07:49 PM
Nath, again you've exceeded all standards and produced an immense build. Attention to detail is spot on. :4_17_5:

Great work from Phil again too. :4_17_5:

As Craig said, a definite contender for BOTY. :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Gashead on March 11, 2013, 08:01 PM
Most awesome !


Proper BMX thread


 :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: spyderpit13 on March 11, 2013, 08:13 PM
quality job again nath.. :smitten:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: WINI on March 11, 2013, 08:16 PM
What an ace build and amazing collection.  Love it, and love Philz skillz  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Discostu on March 11, 2013, 08:44 PM
Great fork building job by Phil.   :4_17_5: 

They finish the bike off nice.  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Mattdub on March 11, 2013, 10:07 PM

Nath ,

Probably a daft question but have you contacted/communicated with Robby Rupe regarding his MT days ? .

 ;)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: superbikedan on March 11, 2013, 10:16 PM
quality build again nath with all the hard work that goes into your builds :) and what an amazing line up of

your stable ;)  so is that it or is there more to come? :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: monkian on March 11, 2013, 10:24 PM
YEAH ROYEEE!! 8) 8)
Totally chuffed you managed to get this Nath. Amazing work mate.
Epic Phil skills on the forks too :shocked:

(http://ebengregory.wpengine.netdna-cdn.com/wp-content/uploads/2012/08/flavor_flav_big.jpg)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: mattfx81 on March 12, 2013, 04:46 AM
Skills. Real nice bike that and awesome collection :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: chubby on March 12, 2013, 05:55 PM
simply stucking funning work, not a race bike fan but can appreciate the time & effort put into that....
you only have to look at the end result, brilliant  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: markyp on March 12, 2013, 05:58 PM
unbeleivable Nath!!and as for phil he should be the new pope!! :4_17_5: :4_17_5: :4_17_5: :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: hunterdubber on March 12, 2013, 06:21 PM
PERFECTION  :4_17_5:


As always from you Nath , down to every last detail  :daumenhoch:

Needless to say you must be truly made up finally owning one of these in your stable  :smitten:  :daumenhoch:


Hats off to Phil the magician another work of wonder  :coolsmiley:

and no work is complete without the fine work of Lord Poon of Leeds  8)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: willo73 on March 12, 2013, 06:21 PM
Great thread and stunning result  :smitten: 8)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 12, 2013, 06:38 PM

Nath ,

Probably a daft question but have you contacted/communicated with Robby Rupe regarding his MT days ? .

 ;)

Hmmmm......................................in a word NO   ???

I don't do the social networking thing so I suppose I might be struggling   :-\
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 12, 2013, 06:39 PM
quality build again nath with all the hard work that goes into your builds :) and what an amazing line up of

your stable ;)  so is that it or is there more to come? :daumenhoch:

Thanks Dan  :daumenhoch:

Still got a couple more that I might end up building and there is still a couple that I would like to add to the collection  ::)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: garran on March 12, 2013, 08:02 PM
amazing jobo on the forks fella...lovely bike
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 12, 2013, 09:20 PM
PERFECTION  :4_17_5:


As always from you Nath , down to every last detail  :daumenhoch:

Needless to say you must be truly made up finally owning one of these in your stable  :smitten:  :daumenhoch:


Hats off to Phil the magician another work of wonder  :coolsmiley:

and no work is complete without the fine work of Lord Poon of Leeds  8)

Cheers Christian  :daumenhoch:

Made up is an understatement. At one point I actually thought I wound never find one.

And yes Phil has done an awesome job finished nicely with a small touch from Lord Poon  :D

Thanks for all the kind comments chaps  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: MartyC on March 13, 2013, 12:19 PM
Stunning work Phil; stunning collection Nath  :smitten:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: beard1973 on March 13, 2013, 12:29 PM
FLIPPIN' BRILLIANT  :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Bob_Acid on March 13, 2013, 01:51 PM
Impressive
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: double chevron on March 13, 2013, 02:09 PM
Ridiculously good thread. Congrats to all parties involved  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: rollin72 on March 13, 2013, 06:48 PM
nice1 Nath, glad you finally managed to get your hands on one, the finished result is fecking awesome :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Glynnyboy on March 14, 2013, 10:23 AM
Wow, I was actually speechless for a bit seeing this.
The time, frustration, patience & then elation. I could imagine you must have felt it all Nath in getting this together, what a roller coaster but so worth it to see the end result.
Outstanding story a pleasure to see.
Seeing these sort of struggles in the flesh at mk really is a joy. :coolsmiley: :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: mattbloke on March 14, 2013, 10:32 AM
Awesome. that is all.
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: dancetothedrummersbeat on March 14, 2013, 01:09 PM
Another cracker Nath, and I love the story behind it. Well done! Credit must also go to the master - Phil. Supurb work as usual   :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Macmania on March 14, 2013, 06:52 PM
Wow, I was actually speechless for a bit seeing this.
The time, frustration, patience & then elation. I could imagine you must have felt it all Nath in getting this together, what a roller coaster but so worth it to see the end result.
Outstanding story a pleasure to see.
Seeing these sort of struggles in the flesh at mk really is a joy. :coolsmiley: :4_17_5:

You summed it up perfectly  :daumenhoch:

Actually thinking of taking the whole collection down to MK this year  :-\



Thanks for all the positive comments. Makes it all worth while  :)
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: OrgasmDonor on March 15, 2013, 02:59 PM
liking that  :daumenhoch:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Darren Wood on March 15, 2013, 03:18 PM
yes  Nathan back with a BANG ......................................... BOOM  :coolsmiley:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: kungfunky on March 15, 2013, 03:52 PM
super cool bike with some excellent work and thought gone into it. Top marks indeed  :4_17_5: :4_17_5:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: Wez on April 08, 2013, 11:07 PM
Totally missed this thread  :buck2:

Awesome work, and what a line up  :coolsmiley:
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: bobafett on May 12, 2013, 05:34 PM

Love it Nath mate - awesome build  :coolsmiley:

and Phil's work is ridiculous as always  :shocked:

 :4_17_5:

Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: fischflo on May 12, 2013, 06:06 PM
wow, you're a MT maniac ! That collection is just perfect - keep it that way  :daumenhoch: fookin flawless, it's ridiculous, full on #1
Title: Re: My Grail Build (MT Racing) with Awesome Sawzall Content !!!
Post by: gary4130 on May 12, 2013, 08:42 PM
amazing work done there nathan  to bring that back from the dead  8)
how many bikes are in that room  :shocked:
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